sales@everfoammfg.com
Foam, Mattress & Sleep Products Manufacturer

PT. HARMONI FURNITURE INDONESIA

PT. Harmoni Furniture Indonesia — Foam Manufacturing & Custom SolutionsFoam, Mattress & Sleep Products Manufacturer
PT. Harmoni Furniture IndonesiaPT. Harmoni Furniture Indonesia

is an integrated manufacturer specializing in foam, sponge products, mattresses, insoles and bra pads, with capabilities spanning design, R&D, production, sales and after-sales service.

Company introduction video
PT. Harmoni Furniture Indonesia
PT. Harmoni Furniture Indonesia

HISTORY

Abstract foam sculpture
2007

Manufacturing business established. Early production focused on foam materials for intimate apparel.

2012

5th anniversary

2017

10th anniversary

2019

First overseas foam manufacturing operation established in Vietnam.

2021

Indonesia manufacturing base established.

2022

15th anniversary

2026

19th anniversary

Next

Bangladesh planned · Kenya under construction · Sri Lanka future site with land secured.

PHILOSOPHY

VISION To build a globally competitive foam and sleep-products manufacturing enterprise, creating long-term value for customers worldwide through strong manufacturing capabilities, rigorous quality management and continuous innovation.

MISSION To become a trusted global manufacturing supplier of foam products and sleep solutions by providing high-quality products, professional service and flexible OEM/ODM solutions, while delivering reliable supply support, continuously improving customer satisfaction and building long-term partnerships.

OFFICE & PLANTS

PT. Harmoni Furniture IndonesiaPT. Harmoni Furniture Indonesia

Jln. Mayjen Sutoyo Blok Kliwon
RT.004 RW.010, Silih Asih
Pabedilan, Cirebon
West Java, Indonesia

Indonesia manufacturing base established in 2021.
Site area: approximately 50,000 m²
Employees: approximately 200

Location of PT. Harmoni Furniture Indonesia in Cirebon, West Java
Indonesia manufacturing base
Vietnam · established 2019Bangladesh · plannedKenya · under constructionSri Lanka · future site

INTRODUCTION OF PU FOAM

We manufacture flexible polyurethane foam for a wide range of product and processing requirements. Density, firmness, color and dimensions can be adjusted according to the intended application. Current processing capabilities include foam as thin as approximately 2 mm, widths up to approximately 2 m, cutting lengths up to approximately 42 m, and continuous foaming lengths up to approximately 50 m depending on the production process. We also support custom development from reference photos or physical samples. Customers can provide dimensions, intended use and target comfort or firmness, and our team can develop and adjust the foam solution accordingly.

FOAM

Our core product portfolio includes PU foam, high-density foam, memory foam and custom-cut foam, together with mattress, insole and bra-pad solutions developed for different applications.

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TECHNOLOGY

Polyol and Isocyanate are the main raw materials. Also blowing agents, catalysts, surfactants and some additives are used.
The raw materials head to a mixhead and are mixed together. The mixed liquid will be under foaming process and become polyurethane foam.

BASIC REACTION

Basic polyurethane foam reaction diagram

MANUFACTURE METHOD

Polyurethane foam manufacture method diagram

SLAB PROCESS

Foam slab process diagram

QUALITY CONTROL

Polyurethane foam quality testing laboratory

Quality Control

Quality control covers incoming material inspection, in-process inspection and finished-product inspection.

Our laboratory evaluates key foam properties including density, firmness, tensile performance and rebound.

Production batches are documented for traceability, and inspection reports are prepared before shipment.

Third-party testing can also be arranged when specific market or project requirements apply.

  • Incoming Material Inspection
  • In-process Inspection
  • Finished-product Inspection
  • Laboratory Testing
  • Pre-shipment Inspection Report

GLOBAL FOOTPRINT

INDONESIA

PT. Harmoni Furniture Indonesia
Cirebon, West Java, Indonesia
Manufacturing base established in 2021.

VIETNAM

Foam manufacturing operation established in 2019.

BANGLADESH

Planned Manufacturing Site.

KENYA

Manufacturing Site Under Construction.

SRI LANKA

Future Manufacturing Site / Land Secured.

Key export markets: United States, Europe and Canada.

Global manufacturing footprint visualization

FAQ

What foam densities do you commonly produce?

For the Indonesia market, commonly produced d…

Does foam color indicate density?

No. Foam color does not directly indicate den…

What foam dimensions can you process?

Current capabilities include widths up to app…

Why does newly foamed material need curing before cutting?

Freshly foamed material retains heat and need…

Can you develop a product from a photo or physical sample?

Yes. Customers can provide a reference photo …

What is the typical lead time?

Lead time depends on order volume, foam speci…

What is your MOQ?

MOQ depends on the product type, density, dim…

How are mattresses packed for export?

Mattresses can be vacuum-compressed and roll-…

How do you control batch consistency?

Production conditions are documented by batch…

What quality tests do you perform?

Testing can include density, firmness, tensil…

Can you support OEM or ODM development?

Yes. We support custom development based on p…

Why can foam turn yellow over time?

Foam may oxidize and gradually yellow due to …

How do you handle foam cutting waste?

Cutting waste generated during normal process…

What payment terms do you use for overseas orders?

A common arrangement is a deposit before prod…

NEWS & EVENTS

CONTACT

PT. Harmoni Furniture Indonesia Jln. Mayjen Sutoyo Blok Kliwon RT.004 RW.010, Silih Asih Pabedilan, Cirebon West Java, Indonesia

Email
sales@everfoammfg.com

Address
PT. Harmoni Furniture Indonesia Jln. Mayjen Sutoyo Blok Kliwon RT.004 RW.010, Silih Asih Pabedilan, Cirebon West Java, Indonesia

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